In contrast, IKN supplied a small cooler to a customer in Spain. It has 22 m² of aerated surface and 5 cooling fans, processing a nominal capacity of t/d. IKN developed the patented Linear Pendulum Suspension System to reduce the disadvantages of conventional coolers with roller supported movable frames. The initial development of the IKN Pendulum Cooler® started more than 30 years ago. Today, the latest design features state-of-the-art Coanda Wing®.
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HeidelbergCement plant Hanover, Germany.
Our cooler grate just runnuing for only 9 months, but we have some problems with it. Cooling chambers of IKN Pendulum coolers are free from any bearings, seals, hydraulic hoses, cylinders and lubrication. Anyone has expreience with it and how to solve for running plant for a long time?
The heat recuperation and clinker cooling will be improved.
Since it will remain a backward running cooler which has to fit underneath the existing kiln piers, the space is very limited. Design capacity is tpd. In addition we noticed a demand in the market ink for options. The started successfully in March Boost your cooler performance and save money on spare parts.
The cooler is in operation since October Electrical power consumption of grate drive and cooling fans will be substantially reduced. Know the answer to this question? In order to minimize the time for the kiln stoppage, the new cooler was installed underneath the running kiln.
Snowman formation is the basic reason for your problem, after maintanance clean all grate plates for blockage, etc make sure that the snowman formation potentials are reduced to minimum by looking into feed-fuel compatibility, burner position inside kln tipsufficient air flow coolee first fan s. Lkn feed chemistry shall also be checked, high SM can also lead to high dust circulation and instruct your operators to operate kiln with optimum torque.
The kiln hood with tertiary air take off and cooler housing are designed for lowest dust recirculation and low dust emission to the filter.
No, it is their experience in the cement industry that an efficient cooler can support only fuel efficiency. The installation was carried out in less than 2 months working 1 shift per day only.
Linear Pendulum Support (LPS®)
With this unique features at IKN Pendulum Cooler, finally, a system with partial recirculation was successfully installed at Line 1. Fuel savings have been achieved accordingly. In addition, the electrical power consumption of the cooling fans reduced substantially since the pressure drop is much less.
CemProTec passed the performance test of the cooler right away. Replacement and upgrading of IKN coolers. All process data are better than guaranteed. Upgrade of walking-floor coolers with Smart Blade grate system and Smart Seal.
All Sizes Available – IKN
The selected cooler fans are custom designed for handing the increased input temperatures. The cooler consists of a pendulum suspended grate with CDS, Smart Blades grate system, hydraulic drive and roller crusher. The results are in the table. This CemProTec cooler is designed for tpd and was shipped in Please send the Kiln and cooler operation data along with Kiln feed chemistry as well as clinker then it will be easy to answer your question.
Al Bana Cement Factory, U. The erection is supposed to ikkn in summer IKN Pendulum Cooler has already set a benchmarking in the industry for highest recuperation efficiency, lowest power consumption and highest reliability. Now, by installing hot air recirculation system, they have set up cpoler new milestone by improving the WHRS performance by 25 per cent more generation with the the efficient IKN Pendulum cooler.
As usual, the kiln hood and cooler housing is designed for lowest dust recirculation and hence clear flame. Substantial improvements in clinker cooling were achieved right after start-up.